Bug#457810: xpdf-utils did NOT fix the problem
The -cfg issue is a red herring. The printing fails whether or not it finds the -cfg file or even if it understands that option.
The problem still exists whether using xpdf-utils or poppler-utils version of pdftops. PDFs will not print.
This should probably be filed as a bug in pdftops.
The workaround is to use pdf2ps (part of ghostscript package) instead. If I convert the PDF manually using pdf2ps (NOT pdftops!), then the resulting ps prints perfectly
I propose that you modify /etc/cups/mime.conv in CUPS, to use pdf2ps instead of pdftops.
CUPS is pretty useless if it can't print PDF's.
-ken
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